Blog Details

Turbine overhaul projects are critical operations that require meticulous planning, expert execution, and strict adherence to safety and performance standards. At ITPT, we follow industry-leading practices to ensure reliable, cost-effective turbine lifecycle management.

"Planning and precision are key pillars of a successful gas turbine overhaul. A proactive approach ensures long-term reliability and minimized downtime."

ITPT Engineering Team

1. Pre-Outage Planning

Effective turbine overhaul begins with detailed project planning. This includes defining the scope of work, establishing timelines, arranging spare parts and tooling, and assigning a qualified technical team. Early inspections help in assessing component wear and identifying potential upgrade opportunities.

2. OEM & Non-OEM Part Validation

Leveraging both OEM and high-quality equivalent parts ensures operational flexibility and cost savings without compromising reliability. ITPT performs thorough quality checks on all parts before deployment.

3. Skilled Field Execution

Our field teams are composed of highly experienced engineers and technicians, capable of executing complex mechanical and control system refurbishments. On-site repairs, rotor balancing, and alignment are performed using precision instrumentation.

4. Technical Documentation & Reporting

Detailed reports are prepared post-overhaul, including inspection findings, repairs executed, and recommendations for next intervals. This documentation aids in future planning and improves reliability analytics.

5. Safety & Compliance

All activities are carried out under strict compliance with HSE (Health, Safety, and Environment) protocols. Safety audits, PPE enforcement, and risk assessments are performed before and during the overhaul project.

6. Post-Outage Support

Following reassembly and startup, our team provides performance monitoring and tuning support. We also offer training for plant personnel and long-term maintenance agreements for continuous performance assurance.